dc.description.abstract | Multilevel Inverters offer several advantages over two-level inverters in
applications involving medium voltage and high power levels. A variety of applications
are now available for MLI technology, ranging from variable speed drives to high
voltage DC (HVDC) applications, power factor correction, and renewable energy sources.
The advantages of MLI include the use of devices with low voltage ratings, low switching
losses, minimal electromagnetic interference, and low dV/dt stress for the solid state
devices. Further, as the number of MLI increases, it o ers a nearly sinusoidal stepped
phase voltage waveform with reduced harmonic content in the phase voltage. The most
commonly used multilevel inverter topologies in literature are the neutral point clamp
(NPC) MLI, flying capacitor (FC) based MLI and cascaded H-bridge (CHB) MLI. Extending
the conventional three-level NPC to higher levels will increase the complexity
of the NP voltage control requirement along with the requirement for a large number of
power diodes. An increase in the number of levels using an FC topology not only increases
the requirement for high voltage electrolytic capacitors, but also increases the complexity
of balancing the capacitors' voltage during PWM switching cycles. CHB-based multilevel
inverters have the disadvantage of requiring a greater number of DC power supplies.
Another type of MLI is a hybrid-MLI, which is constructed by cascading NPC, FC, and
CHB cells. A hybrid MLI serves one of a few purposes, which include a) increasing the
level of inverter with a low switch count, b) reducing the voltage rating for the devices,
and c) implementing di erent control balancing algorithms. In this thesis, Chapter 1
provides an overview of conventional two level inverters and their operation, basic MLIs
and their operation, hybrid MLIs, and the implementation of PWM for MLIs.
When an MLI is supplied from a single DC-link, the four-quadrant operation becomes
much more convenient for motor drive loads. The problem lies in the use of high
voltage devices by a low level MLI. Multiple capacitors stacked in series across a single
DC-link and the resulting stacked MLIs are excellent options for enhancing level of the
inverter and reducing the device voltage requirements. However, the main challenge remains
the same as that of the NPC based inverter - the balancing of DC-link neutral
points. Generally, NP voltage balancing technique fall into three categories: (a) the use
of isolated DC-supplies for DC-link capacitors, (a) the use of external balancing circuits,
and (b) cleverly operated/manipulated switching during PWM based on DC-link capacitor
voltage conditions. Using isolated DC supplies is a conventional old method that
makes a bulky inverter system. DC-link capacitor voltage balancing using external balancing
circuits and manipulated switching during PWM focuses primarily on the average
voltage balancing over a fundamental cycle for DC-link capacitors. In many topologies,
neutral point voltage balancing is addressed by drawing zero average current from each
NP within each 60◦ sector of a fundamental cycle. Therefore, these topologies need large
DC-link capacitance to control the voltage ripple compared to the proposed topology.
In this thesis, the DC-link capacitor voltage balancing is addressed by drawing zero instantaneous
current from the NPs during the PWM operation. The first chapter also
presents a mathematical model of the inverter with 'n' DC-link stacked series capacitors
for instantaneous voltage balancing. Practically, three NPs of four DC-link stacked series
capacitors are balanced using six-phase and three phase IM loads.
On excitation of motor phase terminals with opposite pole voltage, two opposite
phases of a symmetrical six-phase IM generate 180◦ opposite phase currents. These
opposite phases are forced to be connected to a single NP by means of low voltage CHBs.
A generalised MLI for instantaneous NP voltage balancing using a six-phase load is
presented in detail in Chapter 2. This chapter concludes with detailed results on a ninelevel
inverter prototype designed for instantaneously balancing four DC-link capacitor
voltage. The DC-link capacitor voltage balancing algorithm is also tested for steadystate
and transient conditions using the six-phase IM load and the nine-level hybrid
inverter.
The third chapter examines the same concepts as chapter two, but with a three-phase
IM load. The discussion of instantaneous voltage balancing for a general MLI structure
with 'n' DC-link series connected capacitor is continued for a three phase load. In contrast
with chapter 2, in this case all three phases are connected to a single NP or DC-link bus
terminal during the PWM operation by means of low voltage CHBs. It ensures that
iA+iB +iC = 0 for any DC-link NP, and that the DC-link capacitors are instantaneously
balanced. A nine-level hybrid inverter prototype is used to demonstrate the selection of
pole-voltage redundancy, space vector redundancy for NP voltage balancing, and nominal
voltage level control for CHB capacitors. The detailed experimental results for the steady
and transient condition are also presented at the end of this chapter.
There is no discussion in these two chapters above regarding the DC-link capacitor
voltage deviation or disturbance control during steady state or transient PWM operation.
If there is a disturbance in the DC-link NP, the PWM operation will be continued with
that disturbed NP. In the next work of Chapter four, the same nine-level inverter prototype
is used to control DC-link capacitor voltage deviations using the phase currents
of a three-phase load. A control algorithm is provided that regulates the DC-link NP
voltage deviation, instantaneous voltage balancing for already balanced NPs, and thereafter
maintaining the nominal voltage of the CHB capacitors. The results of intentional
charging-discharging and control of DC-link NPs are presented at the end of Chapter 4,
for different loads that cover both low and high power factors load conditions.
The last and final chapter examines the limitations of nine-level inverters, discussed
in chapter 3 for instantaneous NP voltage balancing. An extended linear modulation
range or linear over-modulation is attempted for a three phase IM load. It has been seen
that the linear modulation range (LMR) can be increased to full base speed even for loads
with high power factors. The same topology of instantaneous NP voltage balancing is
also tested under load unbalanced conditions.
The works discussed in Chapters 2 to 6 have been first coded and simulated in
MATLAB. Every control algorithm from each chapter has been tested using a resistive inductive
load (RL load). The load is designed to draw 10 kW of power under all power
factor conditions and frequencies. The hardware experiments share a common controller
platform. A DSP (TMS320F28335) and an FPGA (Xilinx Spartan 3 XC3S400) are used
to implement the control actions in these chapters. The ADC block in DSP sense the
CHB capacitors' voltages and phase currents. The number of samples per fundamental
cycle is chosen such that a minimum 1 kHz and maximum 2 kHz switching frequency
of the inverter is ensured at all modulation indexes. The laboratory prototype is built
using o -the-shelf devices. SKM75GB123D IGBTs for the stacked inverter of each phase,
and IRF260N MOSFET switches for the CHB inverter cells, 4.7 mF, 250 V for CHB
capacitors, and 3.3 mF, 200 V for DC-link capacitors are used to build the prototype.
The advantages of this voltage control technique for NPs are: 1) a single dc link
at the source makes the topology suitable for four-quadrant medium-voltage motor drive
applications; 2) low-voltage series-connected dc-link capacitors can be replaced by battery
cells for EV applications; 3) inherent voltage control of the batteries is possible using the
switching state redundancies and the load phase currents, and no external circuit is
required for voltage balancing of these battery cells. Moreover, the proposed balancing
technique is general in nature and more dc-link series capacitors can added to extend the
level for MLI, which can be realized using low-voltage switching devices. | en_US |